Blog: B is for Breakdown: Why Downtime Is Costing You More Than You Think

Share:

Send Us A Message

"*" indicates required fields

The cost of downtime

According to research conducted with British manufacturers, equipment breakdowns cost the UK manufacturing industry over £180 billion each year. On average, 3% of all working days are lost to faulty machinery – equivalent to 49 hours of downtime and £31,000 per company annually.

Breakdowns don’t just cause headaches—they impact productivity, increase operational costs, and reduce customer satisfaction. Any step toward reducing downtime is a step toward protecting your bottom line.

Maintenance: the cure for costly disruption

Planned preventative maintenance

This involves routinely servicing equipment to identify and resolve issues before they escalate into failures. It’s a proven strategy for minimising unexpected downtime and ensuring equipment runs smoothly for longer.

Predictive maintenance

Taking things a step further, predictive maintenance uses data analytics and live condition monitoring to forecast failures. By analysing real-time performance data, organisations can anticipate and act on emerging issues before they result in breakdowns.

This proactive approach enables:

  • Better reliability
  • Smarter, optimised maintenance schedules
  • Significant long-term cost savings

Powered by AIM

Both maintenance strategies – preventative and predictive – are core features of Otoni Asset Intelligence. Our clients rely on AIM to help them stay one step ahead of equipment failure, keeping operations efficient and productive.

Facing similar challenges?

Otoni helps you cut through complexity and make sense of your data — whether it’s asset health, project risk or system integration.

More on the blog

Continue to Site