Case Study: The Institute of Cancer Research

Reducing downtime and managing risk in high-criticality environments

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The Institute of Cancer Research (ICR) operates in some of the most demanding and sensitive environments in the healthcare sector. Unplanned asset failures can have serious consequences — not just for operations, but for patient-critical research. That’s why ICR set out to improve risk visibility, strengthen maintenance practices, and future-proof capital investment planning.

The challenge

ICR initially engaged Otoni (formerly operating as Asset Handling) to conduct asset verification and criticality assessments across its estate. These assessments revealed a number of high-risk assets that lacked adequate monitoring, leaving the organisation exposed to potential failure in critical environments.

A smarter, real-time approach to asset intelligence was required — one that could surface early warnings and support long-term decision-making.

The solution

We implemented a predictive maintenance solution combining structured risk registers with real-time monitoring of the most critical assets. This included:

  • Deployment of live condition monitoring units across 80 key assets
  • Tracking of vibration, temperature, power and acoustics in real time
  • Custom dashboards for engineering teams, supporting rapid diagnosis and decision-making
  • Instant alerts via email and SMS for pre-failure conditions
  • Integrated life cycle planning tools, helping ICR predict replacement timelines and capital needs

All data was centralised within the platform, enabling a full view of asset condition, risk, and maintenance performance — not just today, but projected over the coming decades.

Results and impact

With this approach, ICR has moved from reactive maintenance to data-led foresight. Key benefits include:

  • Proactive identification of high-risk assets and failure indicators
  • Faster response to performance anomalies, reducing the risk of service disruption
  • Clear visibility into asset performance trends and life expectancy
  • A 25-year capital replacement programme grounded in real data
  • Improved planning of maintenance, re-engineering and investment decisions
  • Reduced costs linked to unplanned downtime and operational continuity

“The programme will help optimise maintenance regimes and reduce downtime.”

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